Although this level of flexibility isn’t easy to implement, certain smart solutions can bring it within reach much more quickly. The latest automation technologies range from turnkey applications to comprehensive, end-to-end systems. Let’s take a look at several key solutions that can put packaging companies on the path to success.

Technologies that speed up package sortation and placement

Robotics – whether fixed, mobile or collaborative – increase the speed, functionality and precision of operations. They perform a wide variety of repetitive tasks and can handle product changeovers with ease – key requirements of any packaging line that’s intended for high-mix, low-volume production.

Omron’s package sortation and placement solutions speed up automation processes, ensure precision in operations, and boost the efficiency of repetitive tasks. Designed with flexibility in mind, these systems seamlessly handle a variety of packaging sizes and dramatically reduce the amount of downtime associated with changeovers.

Automated line changeover solutions that dramatically increase production efficiency

In a typical changeover, the system must be brought to a standstill so that machine settings can be adjusted. In addition, bringing a restarted line up to speed too quickly can result in damaged and wasted product as well as lost time to tweak the settings even further. As product proliferation becomes more widespread, the need to reduce changeover time is growing.

Omron’s automated changeover solutions reduce the risk of jams and incorrect adjustments and keep post-changeover startup waste to a minimum. By increasing the availability and operating time of machinery, shortening the time before payback and eliminating supply chain delays, these solutions enhance packagers’ productivity and competitiveness.

Data-driven solutions that further optimize production 

One of the main requirements of operating a flexible plant is leveraging real-time data from the production line and turning it into key performance indicators. Intelligent use of this data significantly improves equipment longevity through improved predictive maintenance and makes it easier to spot and improve upon quality issues.

Omron’s technologies for collecting and analyzing data are designed to help packaging companies identify operational strengths and weaknesses by providing visibility into complex production processes. Traceability and other data-driven strategies also help resolve quality, safety and compliance issues.

The content & opinions in this article are the author’s and do not necessarily represent the views of RoboticsTomorrow

Omron Automation

Omron is an industrial automation partner that creates, sells and services fully integrated automation solutions that include robotics, sensing, motion, logic, safety, and more for manufacturers in the automotive, semiconductor, food and beverage packaging and other industries. Established in 1933, Omron helps businesses solve problems with creativity worldwide, with more than 37,000 employees serving over 110 countries. Adept Technologies is now a valued part of the Omron family.

Other Articles

Preparing Your Facility for Mobile Robots: Key Considerations for Seamless Integration

Successful AMR implementation requires careful consideration of several key factors: space analysis, floor conditions, and environmental factors, among others.

Transforming Manufacturing Processes with AMRs: Boosting Efficiency and Adaptability

One of the key advantages of AMRs lies in their adaptability. Manufacturing processes often require frequent changes, reconfigurations, or repositioning of equipment and materials. AMRs can quickly and easily adapt to these changing requirements.

Maximizing the Value of Collaborative Robots

As we will discuss in this article, cobots can add tremendous value to your operations, but you should be sure to pay attention to risk assessments and safeguarding requirements.

More about Omron Automation

Featured Product

REIKU's Cable Saver™ - The Most Versatile Modular Robotic Cable Management Solution

REIKU's Cable Saver™ Solution eliminates downtime, loss of revenue, expensive cable and hose replacement costs, maintenance labor costs. It's available in three sizes 36, 52 and 70 mm. All of the robots cables and hoses are protected when routed through the Cable Saver™ corrugated tubing.The Cable Saver™ uses a spring retraction system housed inside the Energy Tube™ to keep this service loop out of harms way in safe location at the rear of the Robot when not required. The Cable Saver™ is a COMPLETE solution for any make or model of robot. It installs quickly-on either side of the robot and has been tested to resist over 15 million repetitive cycles. REIKU is committed to providing the most modular, effective options for ensuring your robotic components operate without downtime due to cable management. www.CableSaver.com

More Products

Feature Your Product