The warehousing and distribution industry is undergoing a transformative shift, led by the need for higher efficiency, reduced maintenance, and better overall performance.

Conveyor systems are central to most warehouse operations, and without regular maintenance, downtime can prevent a warehouse from functioning which obviously has a large financial impact.

The key, therefore, is to ensure increased efficiency and reduced downtime and here at Parvalux, we provide innovative motor solutions which address these challenges within the conveyor industry.

Providing Solutions

With our years of experience, we understand fully what challenges face design engineers and therefore design our products to provide the most appropriate solutions.

When dealing with conveyor systems efficiency and performance are the two central elements. Conveyors often operate in challenging environments and are expected to run for long periods of time, and therefore they need to be efficient, in order to simultaneously reduce energy consumption and increase productivity.

Our brushless motors are designed to deliver this required high efficiency, in addition to having superior control over speed and torque, and precision movements with a controller, ensuring the conveyor system runs smoothly with minimal energy wastage. This efficiency translates to lower operational costs and a greener footprint.

There are a lot of things that can go wrong with conveyor systems from belt damage to mistracking, to spillages. There is no reason to add unreliable motors to the list as for every minute your conveyor system is not running due to faults or maintenance the more money the business will lose.

Therefore, the more reliable a conveyor system is, especially when operating in demanding environments, the more efficient it will run and this can come down to the type of motor used to operate the conveyor. All conveyors are not the same and may require different levels of power and speed. This is why Parvalux have produced different products to work with a variety of conveyor systems in order to make decision-making for design engineers much easier.

Benefits of Brushless Motors

With conveyor systems, the brushless motor is preferable over the brushed option as this will reduce the need for maintenance even further as there are fewer moving parts and brushless motors are known for their overall reliability and durability. However, there are various benefits which can include:

Longer Lifespan – Brushless motors have a significantly longer lifespan compared to brushed motors. The absence of brushes reduces general wear and tear, resulting in motors that can operate for many years without the need for replacement

Reduced Noise and Heat – Brushless motors operate more quietly and generate less heat than brushed motors. This is particularly beneficial in environments where noise reduction is important, and it also contributes to the overall efficiency of the system by minimising energy loss through heat dissipation.

Greater Efficiency – Brushless motors are inherently more efficient, as they do not suffer from the friction losses associated with brushes. This means more of the electrical energy is converted into mechanical power, improving the overall performance of the conveyor system.

Increased Precision – With advanced electronics, brushless motors offer better control over speed, torque, and position when connected to a controller. This is crucial for applications that require precise and variable motion control.

Decreased Costs – While brushless motors may have a higher initial cost, their longer lifespan, reduced maintenance needs, and higher efficiency result in a lower total cost of ownership over time. This makes them a cost-effective solution for conveyor systems in the long run.

Parvalux also offers a wide range of AC motors and geared motor combinations which are perfect for higher voltage systems. AC motors are robust, easy to control and great for long continuous operation.

If you are looking for an innovative solution to your conveyor systems project and think transitioning to brushless motors might be right for you get in contact with the team at Parvalux and we will be able to suggest the best-suited motor for your specific conveyor application.

The content & opinions in this article are the author’s and do not necessarily represent the views of RoboticsTomorrow

maxon group

maxon is a leading supplier of high-precision DC brush and brushless servo motors and drives. These motors range in size from 4 - 90 mm and are available up to 500 watts. We combine electric motors, gears and DC motor controls into high-precision, intelligent drive systems that can be custom-made to fit the specific needs of customer applications.

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