Given the unique nature of each project and the rapid pace of technological changes, machine builders play a crucial role in bridging the gap between early adopters and those lagging behind.

Advancing Machine Design with the Power of Collaboration and AI

Article from | Omron Automation

The Power of Collaboration in Machine Design

Successful machine integration in the automation industry hinges on collaboration among various stakeholders, including plant management, operators, engineers, safety officers, and IT teams. This collaborative approach is essential for balancing metrics, best practices, quality, risk, and security. Given the unique nature of each project and the rapid pace of technological changes, machine builders play a crucial role in bridging the gap between early adopters and those lagging behind. By providing expertise and technology, they help end users make informed decisions and improve efficiency, fostering a data-first culture that values the contributions of all team members.

 

Overcoming Cultural and Financial Challenges

The integration of new technologies in the automation industry faces several challenges. One significant challenge is cultural resistance from team members who may be hesitant to share their knowledge with new automation systems, often due to fears of job loss. Additionally, the integration of AI, particularly the algorithm's EQ, can be expensive. The cost of integration is often five times the cost of developing the algorithm itself, making it a significant financial hurdle.

 

The Role of Open Industrial Protocols

Open industrial protocols, such as OPC-UA and EtherCAT®, are vital for advancing automation and predictive edge computing. These protocols enable seamless data exchange across various systems and manufacturers, which helps in identifying and fixing underlying issues. They speed up the adoption of new technologies and improve overall efficiency by providing detailed and accurate data at consistent speeds. Open networks are essential for building a scalable and efficient automation system.

 

Building Trust with Reliable Software

Factory workers need to trust the software to make reliable production choices. Maintaining software reliability is crucial to avoid issues like missing license keys, expired subscriptions, and software incompatibilities, which can lead to production halts. By digitally deploying software and reducing these risks, the setup of new machinery can be sped up, and the scalability of future projects can be enhanced. Comprehensive platforms that cater to different user preferences, such as pay-per-use or one-time purchase, aim to build trust through software deployment.

 

The Future of Machine Evaluation by 2025

By 2025, the focus has shifted from evaluating new machines primarily based on their performance to how well they can connect, collect, visualize, and share data. The key value of new machines now lies in their ability to predict performance. This shift underscores the importance of data-driven decision-making and the integration of advanced technologies in the automation industry. The future of machine design is not just about performance but about connectivity and data prediction, setting the stage for a more integrated and intelligent manufacturing environment.

 

The content & opinions in this article are the author’s and do not necessarily represent the views of RoboticsTomorrow
Omron Automation

Omron Automation

Omron is an industrial automation partner that creates, sells and services fully integrated automation solutions that include robotics, sensing, motion, logic, safety, and more for manufacturers in the automotive, semiconductor, food and beverage packaging and other industries. Established in 1933, Omron helps businesses solve problems with creativity worldwide, with more than 37,000 employees serving over 110 countries. Adept Technologies is now a valued part of the Omron family.

Other Articles

Preparing Your Facility for Mobile Robots: Key Considerations for Seamless Integration
Successful AMR implementation requires careful consideration of several key factors: space analysis, floor conditions, and environmental factors, among others.
Transforming Manufacturing Processes with AMRs: Boosting Efficiency and Adaptability
One of the key advantages of AMRs lies in their adaptability. Manufacturing processes often require frequent changes, reconfigurations, or repositioning of equipment and materials. AMRs can quickly and easily adapt to these changing requirements.
Maximizing the Value of Collaborative Robots
As we will discuss in this article, cobots can add tremendous value to your operations, but you should be sure to pay attention to risk assessments and safeguarding requirements.
More about Omron Automation

Comments (0)

This post does not have any comments. Be the first to leave a comment below.


Post A Comment

You must be logged in before you can post a comment. Login now.

Featured Product

TM Robotics – Shibaura Machine THE SCARA range

TM Robotics - Shibaura Machine THE SCARA range

The THE range from Shibaura Machine is an extensive line up of SCARA robots. Available in four arm lengths THE400 (400mm), THE600 (600mm) and the most recent THE800 (800mm) and THE1000 (1000mm), this range is suitable for assembly, handling, inspection and pick and place processes in varied industrial applications. The THE1000 boasts a 20kg payload capacity and an impressive 0.44 second cycle time, providing high speeds for processes with large components. In fact, the range has been recognised for as the price-to-performance leader compared to other SCARA models in its price range due to its impressive speed versus payload capacity.